ALUTECH Group of Companies

Dock leveller telescopic lip

General information




Dock leveller series:	TL




Permissible dimension (width х height):	1750-2250 х 2000-4500




Conformity to European Union standards:	EN 1398




Purpose of dock leveller:	For compensation of the distance and the height difference between floor of the premises (ramp) and truck body arising during loading and unloading works. Eminently suitable for side unloading and loading of vehicles as for unloading and loading onto railway trains. Dock levellers with telescopic lip are used in isodocks.




Field of application of dock leveller:	Railheads, logistics and distribution centres, shopping complexes, industrial buildings, production facilities, premises

Voce di capitolato

Specification
Length of the dock leveller:	2000 mm 2500 mm 3000 mm 3500 mm 4000 mm 4500 mm




Width of the dock leveller:	1750 mm 2000 mm 2500 mm




Height of the dock leveller:	600 mm 700 mm 800 mm 900 mm




Load capacity:	60 kN




Steel sheet thickness of the hinged part:	8/10 mm




Steel sheet thickness of the lip:	12/14 mm




Lip length:	500 mm (1000 mm - optional)




Operating temperature range:	-40 … +50




Models of dock leveller:	It is chosen depending on the stage of construction works and characteristics of a particular facility. S - frameless model for mounting in preliminary prepared pit after finishing W - frame model for mounting in preliminary prepared pit after finishing C - frame model for mounting in preliminary prepared pit before laying of the final floor B - model with a frame that allows pouring of the concrete at the stage of ramp construction




Protective coating:	The metal parts of the leveller are treated by bead blasting and coated with 2-component enamel. Coating thickness: 100 microns




Standard colours:	RAL 9017 (black); RAL 7016 (anthracite grey); RAL 5002 (blue).




Construction of dock leveller:	Frame, hinged part, telescopic lip, support beam, reinforcing plates of hinged part, reinforcing ribs of the lip, hydraulic unit, two lifting hydraulic cylinders, hydraulic lip cylinder, control unit




Frame:	Made of steel and is designed for mounting the dock leveller to the pit




Hinged part:	Made of hot-rolled steel sheets




Supporting beam:	Designed for mounting of the main lifting cylinders. Support beam is a roll-formed channel 150×90×60 mm, steel thickness: 5 mm.




Reinforcing plates of the hinged part:	Make the hinged part of the dock leveller more durable and enable to twist at least 3 % (≈ 1.7 degrees) in the cross direction. This allows to level the lateral pitch that occurs when the vehicle tilts to the side. The number of reinforcing plates: 8 PCs. Size of plates: 175×60×3 mm




Telescopic lip with reinforcing ribs:	The lip is placed in the vehicle body. The hot-rolled sheets of steel 12/14 mm thickness with lenticular corrugation are used for manufacturing the lip. Reinforcing ribs of the lip are made of 138x80x80 mm profile. Steel thickness: 6 mm




Hydraulic unit:	Provides hydraulic oil flow to the cylinders, which operate the main part lifting and the lip movement. The tank capacity of the hydraulic unit is 7 l. The length of electric cables used for the hydraulic unit is 7 or 10 m (depending on the length of the dock leveller)




Lifting cylinders:	Two hydraulic lifting cylinders are included in standart kit. Lifting cylinders drive the hinged part of the dock leveller. The plungers of the cylinders have a corrosion resistant coating. The external diameter of cylinders is 60 mm.




Hydraulic lip cylinder:	Provides the lip movement. The plunger of cylinder has a corrosion resistant coating. The external diameter of the lip cylinder is 50 mm




Control unit (CUL 11):	The standard leveller kit includes the control unit. Supply voltage: 3~230/400 V Utility frequency: 50 Hz Electric motor power: <1,5 kW Working power in standby mode: <5 W Nominal source voltage of valve: 24 V direct current Section of wires connected to the socket, mm2: max. 2.5 Enclosure protection: IP54 (professional installation) Operating temperature range, ° C: −25…+40 Power cord length / section of wire: not less than 1 m / 1.5 mm2




Safety systems:	1. Protection from misalignment - two lifting cylinders 2. Automatic locking of hydraulics in case of accidental rollback of the transport while unloading 3. Automatic locking of hydraulics when there is a power failure 4. Protection of the lip from deformation - manufacturing of the lip from a solid steel sheet 5. Protection of feet from becoming trapped - protective shutters 6. Protection of hinged part against breakage - reinforcing plates 7. Protection against sliding of the loader wheels on the dock leveller surface - lentil corrugation of hinged part and lip 8. Supporting beam for the service and repair maintenance

Specifiche tecniche

Rif. Unicodock-leveller-telescopic-lip
Famiglia di prodottoDock levellers
Gruppo di famigliaDock levellers
TipoOggetto (oggetto singolo)
Data di pubblicazione2022-04-13
Numero di versione1

Links

Link al Prodottohttps://old.alutech-group.com/en/products/loading_equipment/dock_leveller_with_telescopic_lip/alutech_tl
Istruzioni di installazionehttps://old.alutech-group.com/upload/iblock/e91/r7090143.pdf
Video di istruzionehttps://www.youtube.com/watch?v=8W8oHh744uA&list=PLzzzlyiTnYWR7noL2x9Io23-LXylvVCeu&index=2

Relativo a

Materiale principaleAcciaio
Progettato inBielorussia
Prodotto inBielorussia

Classificazioni

Categoria BIMobjectAttrezzatura di carico - Rampe di raccordo
Clasificazione IFCRamp
Nome UNSPSCLift stations
Codice UNSPSC47101533
Codice Uniclass 2015Pr_65_80_23
Descrizione Uniclass 2015Dock levellers
Codice CSI MasterFormat 201411 13 19.13
Titolo CSI MasterFormat 2014Loading Dock Levelers
Numero OmniClass23-23 23 13 15
Titolo OmniClassHydraulic Dock Levelers
Codice CSI UniFormat IIE10
Titolo CSI UniFormat IIEQUIPMENT

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Belgio	Azerbaijan	Bahamas	Botswana	Cile	Isola Norfolk
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Bosnia ed Erzegovina	Bangladesh	Belize	Burundi	Ecuador	Isole Marianne Settentrionali
Bulgaria	Bhutan	Bermuda	Camerun	Guiana Francese	Isole Marshall
Cipro	Brunei	Canada	Capo Verde	Guyana	Isole Minori Esterne degli Stati Uniti
Città del Vaticano	Cambogia	Costa Rica	Ciad	Isole Falkland (Malvine)	Isole Pitcairn
Croazia	Cina	Cuba	Comore	Paraguay	Isole Salomone
Danimarca	Corea del Nord	Curaçao	Congo	Perù	Kiribati
Estonia	Corea del Sud	Dominica	Costa d'Avorio	Suriname	Nauru
Finlandia	Emirati Arabi Uniti	El Salvador	Egitto	Uruguay	Niue
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Germania	Georgia	Grenada	eSwatini		Nuova Zelanda
Gibilterra	Giappone	Groenlandia	Etiopia		Palau
Grecia	Giordania	Guadalupa	Gabon		Papua Nuova Guinea
Guernsey	Hong Kong	Guatemala	Gambia		Polinesia Francese
Irlanda	India	Haiti	Ghana		Samoa
Islanda	Indonesia	Honduras	Gibuti		Samoa Americane
Isola di Man	Iran	Isole BES	Guinea		Stati Federati di Micronesia
Isole Åland	Iraq	Isole Cayman	Guinea Equatoriale		Timor Est
Isole Faroe	Isola di Natale	Isole Turks e Caicos	Guinea-Bissau		Tokelau
Italia	Isole Cocos (Keeling)	Isole Vergini Americane	Kenya		Tonga
Jersey	Israele	Isole Vergini britanniche	Lesotho		Tuvalu
Lettonia	Kazakistan	Martinica	Liberia		Vanuatu
Liechtenstein	Kirghizistan	Messico	Libia		Wallis e Futuna
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Romania	Singapore	Trinidad e Tobago	Riunione
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Serbia	Tagikistan		Sant'Elena
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Slovenia	Taiwan		Senegal
Spagna	Territori Britannici dell'Oceano Indiano		Seychelles
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